Infrared Rotary Dryer shine ainihin na'urar a cikin sake yin amfani da filastik masana'antu da masana'anta masu tsayi, saboda aikin sa kai tsaye yana ƙayyade ingancin samarwa, ajiyar kuzari, da amincin aiki. Domin Infrared Rotary Dryer ya yi aiki da dogaro a ƙarƙashin ma'auni da matsananciyar yanayi, dole ne a yi gwaji na tsari-wannan tsari yana tabbatar da aikin infrared Rotary Dryer, yana gano haɗarin gazawar, kuma ya tabbatar da ya dace da ƙa'idodin aminci, yana kafa tushe mai ƙarfi don ingantaccen amfani na dogon lokaci.
Mabuɗin Manufofin Gwajin Rotary na Infrared
Tabbatar da Yarda da Ayyuka
Manufar farko ita ce tabbatar da infrared Rotary Dryer yana ba da babban aiki (gudun bushewa, ingantaccen makamashi, ƙimar rage danshi) kamar yadda aka tsara. Idan Infrared Rotary Dryer ya kasa cimma maƙasudin aiki, zai haifar da ƙarancin samarwa, ƙimar makamashi mai girma, ko barin resin filastik tare da danshi wanda ya wuce iyakokin yarda-kai tsaye yana shafar hanyoyin ƙasa.
Gano Hatsarin Rashin Ganewa
Amfani na dogon lokaci da matsananciyar yanayi na iya haifar da lalacewa, gazawar hatimi, ko gajiyawar tsari a cikin na'urar bushewa ta Infrared Rotary. Gwajin na'urar bushewa ta Infrared Rotary yana kwatanta waɗannan yanayin don gano raunin da wuri.
Wannan yana taimakawa rage farashin kulawa, rashin shiri mara shiri, da asarar samarwa don na'urar bushewa ta Infrared.
Tabbatar da Tsaro da Biyayya
Infrared Rotary Dryer yana haɗa tsarin lantarki, abubuwan dumama, da sassa masu juyawa. Gwajin aminci yana mai da hankali kan infirared Rotary Dryer's insulation, ƙwanƙwasa ƙasa, kariya mai yawa, da ƙarfin tsari, tabbatar da duk fasalulluka na aminci sun cika ƙaƙƙarfan ƙa'idodi don kare masu aiki da yanayin aiki.
Muhimman Gwaje-gwaje da Hanyoyi don Na'urar bushewar Rotary Infrared
(1) Gwajin Aiki na asali
① Abubuwan Gwaji
⦁ Guda na'urar busar da infrared a ƙarƙashin daidaitattun yanayi (ƙirar wutar lantarki, zafin yanayi, daidaitaccen kayan abinci, ƙirar ƙira).
⦁ Auna yawan amfani da wutar lantarki, fitarwar dumama infrared, kwanciyar hankali zafin jiki, zafin kayan fitarwa, da ragowar danshi.
⦁ Kimanta lokacin bushewa da takamaiman amfani da makamashi (SEC) don Dryer Rotary Infrared ..
② Hanyar Gwaji
⦁ Yi amfani da mita wutar lantarki, na'urori masu auna zafin jiki, na'urori masu zafi, mita masu gudana, da masu nazarin wutar lantarki don ci gaba da sa ido kan na'urar bushewar Infrared Rotary.
⦁ Yi rikodin lokacin bushewa, danshi mai fita, ikon fitilar IR, da zafin jiki na kayan aiki a ƙarƙashin yanayin nauyi daban-daban (cikakken kaya, ɗaukar nauyi).
⦁ Kwatanta sakamako tare da takamaiman da'awar (misali, ± 3% ko ± 5% haƙuri).
③ Sharuɗɗan Karɓa
⦁ Mai bushewa dole ne ya kula da aikin kwanciyar hankali tare da ƙaramin juzu'i a cikin wutar lantarki, zafin jiki, da martanin kaya.
⦁ Danshi na ƙarshe dole ne ya cika manufa (misali, ≤50 ppm ko ƙayyadadden ƙimar abokin ciniki).
⦁ SEC da haɓakar thermal yakamata su kasance a cikin kewayon ƙira.
(2) Load da iyaka Gwajin Aiki
① Abubuwan Gwaji
⦁ Sannu a hankali ƙara kaya akan na'urar bushewa ta Infrared daga 50% → 100% → 110% → 120% na iya aiki.
⦁ Yi la'akari da ingancin bushewa, zana wutar lantarki, ma'auni na zafi, da kuma kula da tsarin kwanciyar hankali.
⦁ Tabbatar da ko ayyukan kariya (yawanci, zafi fiye da kima, kashe ƙararrawa) suna haifar da dogaro a ƙarƙashin matsanancin yanayi.
② Hanyar Gwaji
⦁ Daidaita ƙimar ciyarwa, fitowar fitilar infrared, da kwararar iska mai ƙarfi don kwaikwayi nau'ikan kayan aiki daban-daban.
⦁ Ci gaba da yin rikodin halin yanzu, ƙarfin lantarki, danshi mai fita, da zafin ɗakin.
⦁ Kula da kowane matakin nauyi na akalla mintuna 30 don kiyaye kwanciyar hankali na dogon lokaci.
③ Maɓallin Maɓalli
⦁ A 110% lodi, Infrared Rotary Dryer ya kamata yayi aiki a tsaye.
⦁ A nauyin 120%, kariyar Infrared Rotary Dryer dole ne a kunna lafiya ba tare da lalacewa ba.
⦁ Lalacewar ayyuka (misali, ƙãra danshi, mafi girma SEC) ya kamata ya kasance tsakanin ≤5% haƙuri.
(3) Gwajin Daidaituwar Muhalli Mai Tsanani
① Gwajin hawan keke na thermal
⦁ Fitar da na'urar bushewa ta Infrared zuwa babban (≈60 °C) da ƙananan (≈-20 °C) yanayin zafi.
⦁ Bincika fitilun rotary na infrared, na'urori masu auna firikwensin, hatimi, da daidaiton sarrafa zafin jiki a ƙarƙashin matsin zafi.
② Humidity / Lalacewar Juriya
Yi aiki da Dryer Rotary Infrared a cikin ≥90% RH zafi na tsawon lokaci don gwada rufin lantarki, rufewa, da juriya na lalata.
⦁ Gudanar da gwajin feshin gishiri / lalata iskar gas idan an yi amfani da shi a cikin yanayi mai tsauri.
⦁ Duba tsatsa, lalata hatimi, ko gazawar insulation.
③ Vibration & Shock / Simulators
⦁ Simulate vibration (10-50 Hz) da kuma na'urar girgiza lodi (da yawa g) a lokacin sufuri da shigarwa.
⦁ Tabbatar da ƙarfin tsari, tsaro mai ɗaurewa, da kwanciyar hankali na firikwensin.
⦁ Tabbatar cewa babu sassautawa, tsagewa, ko tuƙi mai aiki.
Waɗannan gwaje-gwajen na iya yin la'akari da ƙa'idodin muhalli na IEC 60068 (zazzabi, zafi, hazo gishiri, girgiza, girgiza).
(4) Gwajin Ayyukan Safety Safety
① Tsaron Wutar Lantarki
⦁ Gwajin Juriya na Insulation: ≥10 MΩ tsakanin sassan rayuwa da gidaje.
⦁ Gwajin Ci gaba na Ƙasa: Juriya na Duniya ≤4 Ω ko kowace ƙa'idodin gida.
⦁ Gwajin Leaka na Yanzu: Tabbatar cewa yoyon ya kasance ƙasa da matakan aminci.
② Ƙarfafawa / Kariyar Yanayin Zazzabi
⦁ Kwaikwayi zafi mai zafi ko wuce gona da iri ta hanyar hana iska ko ƙara kaya.
⦁ Tabbatar da yanke-yankewar zafi, fis, ko na'urorin da'ira suna jawo da sauri.
⦁ Bayan kariya, na'urar bushewa ya kamata ya dawo daidai ba tare da lalacewa ta dindindin ba.
③ Tsaron Injini / Tsari
⦁ Aiwatar da 1.5 × ƙirar ƙira da ƙima mai ƙarfi akan sassa masu mahimmanci (rotor, bearings, gidaje, makullai).
⦁ Tabbatar da babu nakasu na dindindin ko gazawar tsarin.
l Duba ƙura da murfin kariya don amintaccen aiki na abubuwa masu juyawa.
Tsarin Gwajin Rotary Infrared da Takaddun Shaida
Shirye-shiryen gwaji kafin gwaji
⦁ Bincika yanayin farko na Infrared Rotary Dryer (misali, yanayin waje, shigar da bangaren), da daidaita duk kayan aikin gwaji (tabbatar da daidaito ya cika buƙatun).
⦁ Saita yanayin gwajin da aka kwaikwayi (misali, ɗakin da aka rufe, ɗakin da ake sarrafa zafin jiki) kuma kafa ƙa'idodin aminci (misali, maɓallin dakatar da gaggawa, kayan kashe gobara) don Dryer Rotary Infrared.
Gwaji Matakan Kisa
⦁ Gudanar da gwaji a jere: aikin asali → gwajin nauyi → daidaita yanayin muhalli → tabbatar da aminci. Kowane mataki dole ne ya haɗa da shigar da bayanai da kuma duba kayan aiki kafin ci gaba.
⦁ Don gwaje-gwaje masu alaƙa da aminci mai mahimmanci (kamar rufin lantarki da kariya ta wuce gona da iri), maimaita hanyoyin aƙalla sau uku don tabbatar da daidaito da kuma guje wa kurakurai bazuwar.
Rikodin Bayanai da Bincike
⦁ Yi rikodin duk yanayin gwajin infrared Rotary Dryer, gami da lokaci, sigogin muhalli, matakan kaya, sakamakon bushewa, da duk wani al'amuran da ba na al'ada ba (misali, hawan zafin jiki, hayaniyar da ba a saba gani ba, ko girgiza).
⦁ Bincika sakamako ta amfani da kayan aikin gani kamar maɓallan ɓarna na aiki, sigogi masu inganci, ko ƙididdigar mitar gazawa, suna taimakawa gano maki mara ƙarfi kamar ƙarancin bushewa a babban zafi ko aiki mara ƙarfi a ƙarƙashin juzu'in wutar lantarki.
Kima da Gyaran Sakamakon Gwaji
⦁ Mahimman Ayyuka na Mahimmanci - Akalla 95% na ma'auni na aiki (kamar saurin bushewa, ƙarfin kuzari, da abun ciki na ƙarshe) dole ne su hadu da ƙayyadaddun ƙayyadaddun ƙayyadaddun lokacin gwaji.
⦁ Tabbatar da Tsaro - Gwajin aminci bai kamata ya bayyana wani matsala mai haɗari ba, gami da ɗigon wutar lantarki, dumama abubuwan dumama, ko nakasar ganga mai jujjuyawa. Waɗannan ƙa'idodin suna tabbatar da na'urar bushewar Infrared Rotary na iya aiki lafiya ƙarƙashin yanayin samarwa na gaske.
⦁ Matsanancin Daidaituwar Muhalli - A lokacin babban / ƙananan zafin jiki, zafi, da gwaje-gwaje na girgiza, raguwar aikin dole ne ya kasance cikin iyakoki da aka yarda (misali, asarar inganci ≤5%). Ya kamata har yanzu na'urar bushewa ta ci gaba da aiki mai ƙarfi kuma ya cika buƙatun bushewa.
La'akarin Gwajin Na'urar bushewar Infrared Rotary da Matsayin Masana'antu
Ƙayyadaddun Ayyuka
Gwajin infrared Rotary Dryer dole ne a gudanar da shi ta hanyar ƙwararrun ma'aikata waɗanda suka saba da ƙa'idodin injin da matakan gaggawa.
Lokacin aiki tare da na'urar bushewa ta Infrared, masu aiki yakamata su sa kayan kariya.
Matsakaicin Matsayin Masana'antu
Gwajin na'urar bushewa ta Infrared dole ne ya bi ƙa'idodin ƙasashen duniya da na cikin gida masu dacewa, gami da:
⦁ Tsarin Gudanar da ingancin ingancin ISO 9001
⦁ Takaddun shaida na CE don amincin lantarki da injiniyoyi
⦁ GB 50150 jagororin gwajin shigarwa na lantarki
Don ganowa, rahoton gwaji dole ne ya haɗa da yanayin muhalli, bayanan daidaitawa, tantance bushewa, da cikakkun bayanan ma'aikata.
Gujewa Kurakurai Jama'a
Lokacin gwada na'urar bushewa ta Infrared Rotary, kar a dogara da gudu na ɗan gajeren lokaci. Aƙalla sa'o'i 24 na ci gaba da gwaji na Infrared Rotary Dryer ya zama dole don tabbatar da kwanciyar hankali.
Kar a yi watsi da yanayin gefen infrared Rotary Dryer, kamar jujjuyawar wutar lantarki ko canjin kaya.
Kammalawa
Gwajin na'urar bushewa ta Infrared Rotary hanya ce mai mahimmanci wacce ke tabbatar da ingantaccen aiki, aminci, da ingantaccen aiki a yanayin masana'antu. Cikakken aiki, kaya, gwajin muhalli, da aminci suna ba masu siye da masana'anta kwarin gwiwa a cikinInfrared Rotary Drer's shiri na dogon lokaci, barga aiki.
Don ƙungiyoyin sayayya, haɗin gwiwa tare da masu ba da kaya waɗanda ke bin ƙa'idodin gwajin Infrared Rotary Dryer yana rage haɗari. Ga masana'antun, wannan tsauraran gwaji yana ba da mahimman bayanai don ci gaba da haɓakawa. A ƙarshe, ingantaccen injin infrared Rotary Dryer shine mabuɗin don isar da aiki mai aminci, inganci, da farashi mai tsada wanda masana'antar sake yin amfani da filastik na yau da masana'antu ke buƙata.
Lokacin aikawa: Satumba-30-2025